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Mixed carton container loading

Mixed cartons. One container plan.

Different sizes, different quantities, different stacking rules. Put the whole order into one packlist and see how the pieces can share a container.

A practical guide with inspectable inputs and a calculated example.
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How do you calculate a container with mixed carton sizes?

Keep each carton size as its own packlist row, with its quantity, packed dimensions, weight and handling rules. Calculate the full shipment together. Dividing container volume by an average carton volume misses the shapes and restrictions that determine the arrangement.

Before you calculate

Give every package its own rules.

Jump to the example

Keep different packages separate in the input

Two boxes with the same description may have different external dimensions. Two boxes with the same dimensions may have different weights or stacking limits. Give them separate rows when those properties differ. That makes the calculated arrangement and remaining-item list easier to trace back to your order.

Why 30 CBM can still fail to fit

Total volume does not tell you where the empty spaces will be. A non-stackable crate reserves the space above it, a long package may break up the available floor length, and upright-only cartons may leave gaps at the top. Smaller cartons can use some gaps, but only when their support and orientation rules allow it.

Combine supplier lists without losing the details

Normalize dimensions and weight units before planning a consolidated shipment. Retain useful package descriptions and supplier references, and check that quantities have not been counted twice. A shared container plan is only as reliable as the individual packing lists that feed it.

Check the next 20 cartons with a new calculation

If a supplier adds more cartons to the order, update that row’s quantity and calculate again. Do not infer capacity from the visual amount of empty space. Review the new remaining-item list and loaded weight as well as the arrangement; a small order change can affect more than one row.

The numbers behind the plan

A mixed packlist you can inspect

This synthetic shipment combines different package dimensions and quantities. The same inputs are used for all three calculations below and for the example you can open in the planner.

Input packlist

Synthetic example · dimensions in mm · weight per piece
All packages are stackable, may rotate on the floor and must stay upright. No top-load limit is specified in this illustrative calculation.
PackageL × W × H (mm)Quantitykg / pieceTotal m³
Large cartons1,000 × 750 × 650801839
Medium cartons800 × 600 × 650401312.48
Small cartons600 × 400 × 6503094.68
Shipment total2,230 kg150—56.16

Calculated result: one container at a time

Same packages · same rules · different container
Volume use = placed cargo volume ÷ internal container volume. Results describe this calculation, not a guaranteed maximum capacity.
Container presetInside L × W × H (mm)PlacedRemainingVolume use
20ft standard5,898 × 2,352 × 2,393519974.9%
40ft standard12,032 × 2,352 × 2,3931282276.5%
40ft high cube12,032 × 2,352 × 2,697150073.6%

More volume use does not mean more of the order loaded. The standard 40ft uses a larger percentage of its interior in this example, but the high cube places all 150 cartons. Read the placed and remaining counts together with the volume percentage.

Open this example in 3D

Preview the example, then choose to load it in the planner.

Ready for your packlist

Start with a spreadsheet.

Millimetres for dimensions. Kilograms per piece. A blank template and the filled example used on this page.

Dimensions and the limits of the example

The tables use the CargoSNX container presets. Equipment varies by manufacturer and unit: Hapag-Lloyd’s container specifications describe that variability, and its 40ft high cube reference provides a carrier example. Check the booked container’s internal dimensions, door opening and payload before using a plan.

This example uses rectangular packages and the stated handling rules. It does not simulate cargo securing, packaging strength, equipment access or the full physical loading path, and it does not prove that the calculated arrangement is optimal. Include the relevant operational checks before loading.

Practical questions

Good to know
before you load.

Can I load different carton sizes together?

Yes. Enter each size and handling rule as a separate item row. The calculation places items together within the selected container and reports pieces it could not place.

Can I mix cartons with pallets or crates?

You can model them as rectangular shipping units using their packed external dimensions. Irregular shapes are represented by their bounding dimensions; the planner does not model detailed surfaces, packaging compression or cargo securing.

What if one package cannot support other cargo?

Mark it as non-stackable so other packages are not placed on it. If it can carry a limited load, enter its permitted top load. Use the actual packaging specification instead of assuming every carton can support a full stack.

Does a calculated plan guarantee the cargo will load?

No. The result is a planning aid based on the dimensions and rules you enter. Inspect it against the actual container, packaging, loading equipment and securing requirements. It is not proof of an optimal arrangement or a complete physical loading sequence.

Your packlist comes next

See how your
shipment fits.

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